
It is useful to know that Quality Engineering originated in Japan in the 1950’s because it gives you long-term engineering memory. If a company has a long-term memory of previous engineers’ work, it can learn from it and build on it. This will enrich your Quality Engineering.
Taguchi wrote that Quality Engineering originated with his responses to product failures in 1950’s Japan[1]. This happened at a time when Japan was rebuilding its industry by improving quality. Knowing how Quality Engineering originated is an example of long-term engineering memory.
An example of using long-term engineering memory is to use what Taguchi wrote: Quality Engineering is “an instrument to solve problems of .. product design, process design, process control or product control” [2]. We can learn from this and build on Taguchi’s practices by shifting our work to improve quality to the ‘left’ to include product design, process design, process control and product control.
Another example is to use that Taguchi also wrote “Quality is the loss a product causes to society after being shipped, other than any losses caused by its intrinsic functions” The meaning of loss is in two categories:
- Loss caused by variability of function.
- Loss caused by harmful side effects. [3]
An example of loss due to variability of function, could be an intermittent error. An example of a harmful side effect could be a product outage. When teams plan work or evaluate their product, they can build on Taguchi’s ideas to identify these two types of loss and work to minimise them.
When Taguchi originated Quality Engineering, Japan was rebuilding its economy through a strategy of improving quality. Japan understood that “as you produce quality, productivity automatically goes up and costs automatically go down”. [4] Another way to benefit from long-term engineering memory is to learn from the work of those, such as Walter Shewhart and W. Edwards Deming, who influenced Japanese industry at the time Taguchi was working. An example would be for you and your team to work using a plan-do-study-act cycle to improve learning and quality.
There are resources and communities based on the work of previous generations of engineers, such as Taguchi. You can learn from these communities. I have included links below to resources you may find useful.
Companies with a long-term engineering memory do not need to recreate the methods that have helped others. They have richer Quality Engineering because they learn from and build on the methods and philosophy of others.
References:
[1] Taguchi’s Quality Engineering Handbook by Genichi Taguchi, Subir Chowdhury and Yuin Wu (2005, p 128)
[2] Taguchi’s Quality Engineering Handbook by Genichi Taguchi, Subir Chowdhury and Yuin Wu (2005, p 23)
[3] Introduction to Quality Engineering by Genichi Taguchi (1986, p 2)
[4] Quality or Else: The Revolution in World Business by Lloyd Dobyns and Clare Crawford-Mason (1991,p 2)
Additional Resources
Genichi Taguchi biography from the American Society for Quality
Genichi Taguchi Automotive Hall of Fame
Genichi Taguchi Six Sigma Study Guide
Genichi Taguchi Quality Gurus
Books:
Taguchi’s Quality Engineering Handbook by Genichi Taguchi, Subir Chowdhury and Yuin Wu (2005)
Introduction to Quality Engineering by Genichi Taguchi (1986)
Blogs:
Curious Cat Management Improvement Blog by John Hunter
Profound – Having intellectual depth and insight by John Willis
4 Legs Software by Rob Park
Software Kaizen by Adam Hawkins
The Digestible Deming by Christopher R. Chapman
Collections of online resources:
Lonnie’s Technical Library Lonnie Wilson
Courses:
DemingNEXT – eLearning from the Deming Institute that has a two-week free trial
Learning resources from the Sergent Group
Katie Anderson’s Japan Leadership Experience
Podcasts:
Chain of Learning Podcast with Katie Anderson
Software Delivery in Small Batches
Profound Podcast by John Willis
In Their Own Words from The Deming Institute











